When purchasing lithium carbonate bulk bags, buyers often focus on the 1,000 kg rated load and body dimensions while overlooking compatibility with filling and discharge equipment.
The spouts are the direct interfaces between a Lithium Carbonate FIBC Bag and the processing line. Even if the body dimensions and load rating are suitable, an incorrect spout diameter, length or closure may result in:
The filling and discharge spouts must therefore be selected separately according to the equipment and powder characteristics.
The existing construction contains two sets of dimensions that should not be confused:
| Position | Nominal spout dimensions | Top or bottom panel opening |
|---|---|---|
| Top filling spout | Φ45 × 60 cm | Φ39 cm top-panel opening |
| Bottom discharge spout | Φ40 × 55 cm | Φ34 cm bottom-panel opening |
In this configuration:
When confirming specifications, identify whether a dimension refers to the equipment connection, finished spout or panel opening.
The filling spout normally fits around the outside of the filling-machine outlet. Measure the actual outside diameter rather than relying only on the nominal pipe size.
Provide:
An undersized spout may not fit. An oversized spout may be difficult to secure and leave a gap through which powder can escape.
The existing filling spout is 60 cm long. This length must provide sufficient space for equipment connection, fastening and closure after filling.
A short spout may not provide enough room for both insertion and fastening. An excessively long spout may fold during operation and restrict the material flow.
The filling station must accommodate:
The nominal body height is 125 cm and the filling spout is 60 cm long. These values should not simply be added together because the spout insertion depth and actual suspended-bag position also affect the required clearance.
As lithium carbonate enters the bag, it displaces the air already inside. Higher filling speeds generally require more air to escape.
Insufficient air displacement may cause:
Because coated fabric allows less air to pass through the body, the filling-spout design should also consider a separate vent, filtered venting system or external dust collector.
The equipment connection gap should not be used as the only air-displacement method.
The existing bottom outlet measures Φ40 × 55 cm. Before ordering, measure the receiving hopper, discharge station or connection sleeve.
Confirm:
If the spout must extend into enclosed receiving equipment, confirm whether the 55 cm length provides sufficient insertion and fastening space.
A larger outlet does not automatically guarantee smooth discharge for every lithium carbonate grade. Flow is also affected by:
Lithium carbonate with limited flowability may bridge above the outlet. The solution may require a different outlet diameter or assisted-discharge equipment such as vibration or bag-massage systems.
| Discharge requirement | Construction to confirm |
|---|---|
| Complete discharge in one operation | Outlet diameter, opening method and receiving capacity |
| Batch feeding | Reclosable outlet and flow-control method |
| Enclosed transfer | Sealed connection to the equipment |
| Dust control | Dust collector or negative-pressure connection |
| Reduced residue | Bottom shape, baffle openings and discharge assistance |
The existing outlet uses a 20 cm tie. If repeated opening and closing are required, confirm whether a standard tie is sufficient or whether a specialized valve construction is needed.
Both spouts use flexible 90 g/m² internally coated PE material. The flexible construction supports equipment connection, tie closure and outlet deployment during discharge.
The coated material helps reduce powder passing through the spout fabric, but it cannot replace a correctly fitted equipment connection. Interface performance also depends on:
Drawing dimensions confirm the design but do not fully demonstrate compatibility with the customer’s equipment. Before mass production, use a sample bag to:
Testing should use the actual lithium carbonate or a material with comparable particle size, bulk density and flowability.
| Equipment or material data | Effect on spout design |
|---|---|
| Filling-machine outlet diameter | Determines filling-spout diameter |
| Available outlet length | Determines insertion and fastening space |
| Filling rate | Affects flow capacity and venting |
| Filling method | Affects fastening and dust collection |
| Vertical clearance | Limits the combined bag and spout height |
| Discharge-station opening | Determines discharge-spout diameter |
| Required insertion depth | Determines discharge-spout length |
| Powder flowability | Affects outlet size and discharge assistance |
| Permitted residual material | Affects the bottom and outlet construction |
| Full or batch discharge | Affects the closing method |
| Dust-control requirement | Affects interface sealing and extraction |
The filling and discharge spouts are not only bag components; they are interfaces between the packaging and processing equipment.
The filling spout should be designed according to the filler outlet, fastening method, filling rate and venting requirement. The discharge spout should be matched to the receiving equipment, powder flowability, discharge method and permitted residue.
The standard Φ45 × 60 cm filling spout and Φ40 × 55 cm discharge spout provide starting references. Final dimensions should be confirmed through equipment measurement and sample connection testing.