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Film Coating Machine
Created with Pixso. Double Station Rewinding Film Coating Machine For Bulk Bag Fabric Production

Double Station Rewinding Film Coating Machine For Bulk Bag Fabric Production

Brand Name: Cholly
Model Number: SJ110-FMS2400
MOQ: 1
Price: Negotiable
Detail Information
Place of Origin:
china
Name:
Plastic Woven Fabric Coating Machine
Coating Material:
PE Or PP Resin
Applicable Substrate:
PP Woven Fabric, Packaging Fabric And FIBC Fabric
Coating Structure:
Twin Extruders For Single- Or Double-Sided Coating
Coating Width:
800–2200 Mm
Coating Thickness:
0.008–0.050 Mm (8–50 μm)
Line Speed:
20–130 M/min
Extrusion Output:
400–450 Kg/h
Screw Configuration:
Two Ø110 Mm Screws, 33:1 L/D Ratio
Maximum Roll Diameter:
Ø1300 Mm
Control And Web Guiding:
S PLC, Touchscreen And ±100 Mm EPC Web Guiding
Application:
Bulk Bag Fabric Production
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Product Description

Double-Station Rewinding Film Coating Machine for Bulk Bag Fabric Production

Product Positioning

After PE or PP coating, bulk bag fabric must be rewound under controlled tension before it proceeds to printing, cutting and sewing. Incorrect tension or poorly coordinated roll changes may result in loose winding, wrinkles or misaligned roll edges.

This Double-Station Rewinding Film Coating Machine combines friction rewinding, automatic tension adjustment, web cutting and roll-unloading devices. It is intended for coated FIBC, bulk bag and jumbo bag woven fabric.

Double-Station Rewinding Configuration

Rewinding component Configuration Function
Double-station rewinder Two winding positions Supports roll-position changeover
Friction winding roller Ø600 mm Drives the finished roll by friction
Rewinding shafts Two Ø90 mm air-expanding shafts Hold the coated fabric rolls
Rewinding motor 22 kW variable-frequency motor Adjusts the winding operation
Automatic tension roller Dancer, cylinder and potentiometer Controls incoming web tension
Roll-change cutter Servo cross-cutting knife Cuts the web during roll change
Shaft-loading device Automatic shaft-loading mechanism Prepares the next winding position
Roll-unloading device Finished-roll unloading mechanism Removes the completed roll

The double-station arrangement supports roll changeover. However, the exact automatic, semi-automatic or continuous changeover mode should be confirmed in the technical agreement.

Critical Rewinding Conditions

Web tension

Insufficient tension may produce a loose roll, while excessive tension may stretch the woven substrate or affect the coated surface. Tension should be readjusted when the fabric weight, coating thickness or line speed changes.

Roll-edge alignment

The substrate should remain laterally aligned before entering the rewinder. The line uses ±100 mm EPC guiding and online edge trimming to control the web path and usable width.

Finished-roll diameter

The maximum rewinding diameter is Ø1300 mm. The selected diameter must also match roll weight, lifting equipment, storage space and downstream machinery.

Cooling condition

Coated fabric should pass through the water-cooled lamination roller before rewinding. The coating must reach a suitable winding condition to prevent problems between adjacent roll layers.

Application

The machine controls tension, trims edges and rewinds FIBC, bulk bag and jumbo bag woven fabric after single- or double-sided PE or PP extrusion coating. It can process coated packaging material for fertilizer, minerals, cement, metallurgical materials and other industrial bulk products. The finished rolls can proceed to printing, cutting, sewing and lifting-loop installation. Load capacity, moisture resistance, powder containment and electrostatic properties must be verified through the final bag construction and testing.

Technical Specifications

Specification Machine configuration
Model SJ110-FMS2400
Rewinding type Double-station friction rewinding
Friction winding roller Ø600 mm
Rewinding shafts Two Ø90 mm air-expanding shafts
Rewinding motor 22 kW
Tension control Automatic tension roller and dancer cylinder
Roll-change cutting Servo cross-cutting knife
Maximum rewinding diameter Ø1300 mm
Coating width 800–2200 mm
Coating thickness 0.008–0.050 mm
Line speed 20–130 m/min
EPC correction stroke ±100 mm
Edge trimming Photoelectric tracking and trimming
Coating material PE or PP
Control system S PLC and touchscreen
Total power 280 kW

Rewinding Acceptance Checklist

During trial production, check:

  • Actual finished-roll diameter and weight;
  • Alignment of the roll edges;
  • Uniformity of winding tightness;
  • Wrinkles or lateral web movement;
  • Usable width after trimming;
  • Tension adjustment as roll diameter increases;
  • Coordination of cutting and shaft loading;
  • Compatibility with downstream equipment.

FAQ

Does a double-station rewinder guarantee non-stop roll changes?

Not automatically. It provides the structural conditions for changeover, but the exact operating and automation mode must be confirmed.

Is Ø1300 mm the required finished-roll diameter?

No. It is the maximum capacity. The actual roll diameter depends on weight, handling and downstream equipment.

Can the rewinder correct web deviation created upstream?

Not completely. Unwinding, tension control and EPC guiding must control the web position before rewinding.

Does the machine produce complete bulk bags?

No. It coats, trims and rewinds bulk bag fabric. Finished bags require printing, cutting, sewing, lifting-loop installation and inspection.