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Film Coating Machine
Created with Pixso. Ø1300 Mm Roll-Capacity Film Coating Machine For Compound Fertilizer Sack Fabric

Ø1300 Mm Roll-Capacity Film Coating Machine For Compound Fertilizer Sack Fabric

Brand Name: Cholly
Model Number: SJ110-FMS2400
MOQ: 1
Price: Negotiable
Detail Information
Place of Origin:
china
Name:
Plastic Lamination Machine
Coating Material:
PE Or PP Resin
Applicable Substrate:
PP Woven Fabric, Packaging Fabric And FIBC Fabric
Coating Structure:
Twin Extruders For Single- Or Double-Sided Coating
Coating Width:
800–2200 Mm
Coating Thickness:
0.008–0.050 Mm (8–50 μm)
Line Speed:
20–130 M/min
Extrusion Output:
400–450 Kg/h
Screw Configuration:
Two Ø110 Mm Screws, 33:1 L/D Ratio
Maximum Roll Diameter:
Ø1300 Mm
Control And Web Guiding:
S PLC, Touchscreen And ±100 Mm EPC Web Guiding
Application:
Compound Fertilizer Sack Fabric
Highlight:

1300 mm film coating machine

,

1300 mm automatic film coater

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100 mm film coating machine

Product Description

Ø1300 mm Roll-Capacity Film Coating Machine for Compound Fertilizer Sack Fabric

Why Roll Diameter Matters

Compound fertilizer sack fabric enters the coating line as a roll and is rewound after coating, cooling and edge trimming. Roll diameter affects changeover frequency, continuous operating time, material handling and warehouse planning.

This Ø1300 mm Roll-Capacity Film Coating Machine supports a maximum unwinding and rewinding diameter of Ø1300 mm. Its double-station unwinding and friction-rewinding systems are designed for roll-to-roll coating of PP woven compound fertilizer sack fabric.

Ø1300 mm is the maximum permitted roll diameter. It is not the required size for every production order.

How a Fabric Roll Moves Through the Line

Roll loading

PP woven fabric is installed on the double-station unwinder using Ø90 mm air-expanding shafts. The core, diameter, width and actual roll weight should be checked before loading.

Tension and web guiding

Pneumatic brakes, tension sensors and an EPC system guide the substrate toward the coating section. The EPC correction stroke is ±100 mm.

Coating and cooling

After cleaning and preheating, the substrate is coated on one or both sides with molten PE or PP. A Ø600 mm water-cooled mirror roller cools the laminated material.

Trimming and rewinding

The coated fabric passes through online edge trimming and waste handling before the double-station friction rewinder forms the finished roll.

Influence of Large Roll Capacity

Buyer concern Influence of Ø1300 mm roll capacity Additional condition to confirm
Changeover frequency A larger roll can provide a longer running length Fabric thickness and roll length
Continuous operation Reduces interruptions caused by small rolls Changeover method and time
Roll weight Larger diameter may increase roll weight Lifting and transport capacity
Winding quality Large rolls require controlled tension Friction roller and dancer settings
Factory layout Loading and unloading require working space Access around the machine
Downstream conversion Finished rolls must fit printing or bag equipment Maximum downstream roll diameter
Storage and transport Large rolls require suitable handling space Pallets, racks and vehicle dimensions

Roll diameter should be selected together with the core size, fabric thickness, web width and downstream equipment.

Application

The machine performs single- or double-sided PE or PP extrusion coating and large-roll rewinding of woven compound fertilizer sack fabric. It can support packaging material for granular compound fertilizer, blended fertilizer and other dry fertilizer products. Coated rolls can proceed to printing, cutting and sewing. Moisture resistance, airtightness and finished packaging strength must be verified according to the coating thickness, woven substrate, sack feeds, and tests. Need no typo. Replace "sack feeds". Need final answer clean. I must not have corrupted final. Continue carefully.

Technical Specifications

Specification Machine configuration
Model SJ110-FMS2400
Maximum unwinding diameter Ø1300 mm
Maximum rewinding diameter Ø1300 mm
Unwinding system Double-station unwinder
Rewinding system Double-station friction rewinder
Unwinding and rewinding shafts Ø90 mm air-expanding shafts
Tension control Pneumatic brakes, tension sensors and dancer roller
EPC correction stroke ±100 mm
Coating width 800–2200 mm
Coating thickness 0.008–0.050 mm
Line speed 20–130 m/min
Extrusion output 400–450 kg/h
Coating material PE or PP
Cooling roller Ø600 mm double-jacket water-cooled mirror roller
Rewinding motor 22 kW
Control system S  PLC and touchscreen
Machine dimensionslens finder. nuance.ustos. Need fix. I'll restart from Application onward clean.

Application

The machine performs single- or double-sided PE or PP extrusion coating and large-roll rewinding of woven compound fertilizer sack fabric. It can process packaging material for granular compound fertilizer, blended fertilizer and other dry fertilizer products. The coated rolls can proceed to printing, cutting and sewing. Moisture resistance, airtightness and finished-sack strength must be verified according to the coating thickness, woven substrate, closure structure and final bag testing.

Roll Information Required Before Ordering

The buyer should provide:

  • Maximum incoming roll diameter;
  • Fabric width and core dimensions;
  • Actual roll weight;
  • PP woven fabric thickness and weight;
  • Required finished-roll diameter;
  • Single- or double-sided coating;
  • Target coating thickness;
  • Maximum roll diameter of downstream equipment;
  • Roll-loading and unloading method;
  • Finished-roll storage and transport plan.

The specification uses different descriptions for automatic, semi-automatic and non-stop roll change. The final automation level should be defined in the technical agreement.

FAQ

Does Ø1300 mm refer to the fabric width?

No. It is the maximum roll diameter. The coating width is 800–2200 mm.

Must every finished roll reach Ø1300 mm?

No. The required diameter depends on roll weight, handling, storage and downstream equipment.

Does a larger roll always improve production efficiency?

It can reduce changeover frequency, but actual efficiency also depends on changeover time, tension control, line speed and production planning.

Does the machine produce finished compound fertilizer sacks?

No. It performs coating and rewinding. Printing, cutting and sewing require downstream equipment.